| FEATURES | AUTOMATIC |
Construction
|
Formed Steel Construction with suitable thickness to support the coil weight of 400 kgs and other operating loads. |
| Mandrell Support |
Fixed headstock with movable tailstock mounted on the bed. |
Coil Dimentional control
|
Pneumatic press roller arrangement with suitable traverse mechanism to control coil dimensions. |
| perating Speeds |
0-250 RPM |
| Spindle Speed |
AC Servo Motor |
Spindle Speed Control system
|
Optical Encoder feedback is given t the servo
motor drive aystem and an additional proximity switch input is given to
the microprocessor to fix the reference position of main spindle. |
| Press Roller Traverse mechanism |
System will provide the movement of the wire,
exactly by the pitch equallent to the,set distance with an accuracy of
+/- 10 Microns. Traverse achieved through a lead screw(ball),having
pitch accuracy of */- 3 microns and is driven through an AC Servo Motor
having,its own drive. Linear Bearings are used to move the traverse
boxfrom one end to the other. |
| Wire Feeding |
System will have pullys and Suitable Tensioners
are provided, this takes the wire from uncoiling,and feeding system and
allows the wire to wind on the core with selected pitch.,A no wire
indication system is also provided so that as soon as the wire breaks or
get exhauted,,machine stops automatically. |
| Paper Feeding |
Feeding System is provided which can take three
layers of papers and cut the exact length required,automatically
(length), is calculated by micro processor and feeds the paper on the
spindle for wiring. |
| Support for moving Elements |
Rigid base with adjustable height plotform is provided on which traverse system and paper feeding system is mounted. |
| Loading Station |
Bobbin Stand having provision to hold 3 paper
bobbins. Wire bobbin uncoilers (two numbers) are provided on a column at
a fixed place. This will have a provision for easy loading and
unloading of bobbins. |
| Machine Control |
MicroProcessor bad programmee logic control
system is provided to programme and compute the various variables.,A
Suitable push button station is also provided for manual operating mode.
Total winding operation will bw programmed. |
| Ramp up |
Optional provision for low speed to high sped ramp up facility. |
| Motor |
3 H.P. A.C. Servo motor with Break. |
| Faceplate |
250mm diameter to hold the winding mandrell |
| Travers |
Lead Screw, RPM is programmable for different wire diameters and spindle speeds. |
| Wires in parllel |
Maximum 2 Nos. |
| Wire Size: copper |
0.5 mm to 4.0 mm. |
| Wire Size: Aluminium |
0.6 mm to 4.5 mm. |
| Coil Size |
600 mm(Width) X 500 mm Dia. |
| Coil Length |
600 mm. |
| Primary Speed Reduction |
Timer Belts and Pulley |
| Secondary Reduction |
Gear Box |
| Tail Stock |
MOunted on Bed, 150 mm of tail stock spindle movement is available. |
| Power Requirements |
Electrical 440 V, 50 HZ, 3 Phase |
| Air Pressure |
80 PSI at minimal |
| Centre Height |
1000 mm from the floor |
| Distance Between Centers |
700 mm (Maximum). |
| Swing Diameter |
600 mm (Maximum) |
